KM 600 P

Circular blade slicing machine - KM 600 P

PDF Brochure

Memorize machine

Pictures

KM 600 P, Circular blade slicing machine

Optimal recording: density and weight, start and end waste, number of portioned packaging units.

All upstream and downstream device data is included in the control process. In addition to the specific weight distribution in the bread loaf, the scanner also reliably detects potential foreign objects to protect the machine.

Transparent manufacturing process: the recorded values enable determination and analysis of the smallest deviations in the manufacturing process.

Hygienic and economical: precise lubrication of the rotating blade minimises cleaning effort and lubricant quantity. Precise slicing: the blade's slicing speed can be adjusted independently of the rotation speed.

Clean room configuration in various expansion stages, customised.

Drawings

Standards

Standard specification

ï»¿
Welded machine frame, stainless steel, standard
Panels, doors and electrical cabinet or switchbox made from stainless steel
Hasp locking for cover panels
Separated compartments for the drive unit and the slicing system - Direct access to the slicing compartment for cleaning or disc-blade exchange
Slides and/or funnels for bread crumbs
Footrests without dowel holes
Infeed conveyor system with servo driven speed
Servo-driven disc slicer
Main gearbox equipped with a differencial drive to seperate control the circumferential speed of the disc slicer
Transport belt at the infeed together with TRKM2 or TRKM 3 (for loaf length up to 3 m)
Sprocket chain conveyor for product infeed, removeable upper transport and bottom transport - with attachment bracket system for external cleaning
Grid cable tray, open design above the machines
Top belt height, driven adjustable
Disc blades for KM 600
Full-automatic, precise adjustable clocked spay-oil application
Oil application system with reservoir in the machine
Slicing compartment with additional sensors with mechanical safety locking for openings
Local supplied suction system: Crumb suction above and beside the infeed, collecting funnel below the slicer for crumbs and endpieces. Pipeworks up to the central connection point for connection to local suction system. Installation by customer
Local supplied suction device for oil mist from above the slicer housing for connection to local suction system. Installation by customer
Signal lamp - red light / green light
Signal horn
Switch cabinet with hasp locking
Switch cabinet located separate (max. 6 m)
Switch cabinet with air-conditioning
Evaluation of data provided by the scanner system
Control unit integrated in the Portioning system
Servocontroller Omron
Automatic Stand-By control system for behind located machines in case of missing products
Electric execution according to CE-specification
Operating language and labels in German language
Operating manual in German language
Spare parts catalogue in German language

Optionen

Options

ï»¿
Pusher system for endpieces (back end), driven fork unit
Central oil supply system, located separate from machines
Illumination of the working area inside the machine
Switch cabinet with service interface FrontCom® with LAN and power socket
Additional signal lamp
Remote service, VPN-Switch INSYS, (Master unit)
Voltage modulation, 3-phase
Electric execution according to UL-specification
Customer-specific special machine modifications
Customer-specific operating language and labels
Customer-specific operation manually

Videos

FAQ

Can the machine be cleaned wet?

The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

Change kits allow cleaning and preparation in addition to the production operation.

Are brochures in other languages available?

Further brochures in other languages are available here. The technical state may not be updated!

How loud is a machine by GHD Hartmann?

The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

Which controls can GHD Hartmann Maschinenbau offer?

In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

Siemens or Allen Bradley are available as options.

What compressed air quality is recommended for machine use in the food industry?

According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

What should be considered when using a density scanner?

When using X-ray inspection systems, user-specific laws and regulations must be observed by the user. To operate the plant within the EU, the operator of the facility must be trained as a radiation protection officer. The radiation protection approval (TÜV approval) should take place during commissioning.

A radiation protection inspection can only be commissioned by the operator of the facility. A decrease can be accompanied by WIPOTEC-OCS GmbH or GHD Hartmann.

KM 600 P

For automatic cutting of all bread bars in a continuous process.

The KM 600 P is a logical extension of our tried-and-tested high-performance KM 600 cutting machine. To enable weight-optimized portioning, this machine is prepared for expansion with high-precision control and process components.

The supplied bread bars are first analyzed in an upstream density scanner and then weighed in a separate station.

The specific density profile of each bread bar is transferred to the controller of the circular slicing machine. Servo-controlled actuators are used to precisely adjust the slicing thickness in a continuous process. Through these individual adjustments, even free baked bread loafs can be weight-optimized and economically portioned.

The characteristic parameters are constantly stored and are available for every single bread bar. Documentation of the parameters provides additional control over upstream processes (e.g., dough application, recipe changes, ambient temperature) and makes the manufacturing process more transparent.

The data can be stored for later archiving either in Excel® format or in a BDE database.

Technical specifications


Dimensions:	Length: 5590 mm, Width: approx. 2000 mm, Height: 2270mm, Infeed height: 1050 mm
Weight:	1800 kg
Product dimensions:	Length: approx. 1480/ 3000 mm, Width: 60 - 200 mm, Height: 80 - 180 mm
Capacity:	adjustable up to 600 cuts/ min
Speed disc slicer	adjustable
Dia. Cutting disc	680 -750 mm
Controller:	Omron
Operating panel:	Touchscreen within panel of the portioning system
Control voltage:	24 V, DC
Frequency controller:	Hitachi
Servo-controler:	Yaskawa
Pneumatic system:	Festo
Power supply:	230/400 Volts / 50 cycles
Power consuption:	approx. 9 kW
Compressed air:	min. 6,0 bar (ISO 8573-1)
Operating side:	left
Protection class:	IP 54
Adjustment:	automatic