KP 30

Crate packer - KP 30

    KP 30

    KP 30 automatic crate packer

    KP30 - PP30 Linie
    Standard specification
    Welded machine frame, stainless steel, overall width transport system 680 mm
    Panels, doors and electrical cabinet or switchbox made from stainless steel
    Hasp locking for cover panels
    Protection hoods made of polycarbonate
    Footrests without dowel holes
    Conveyor system with adjustable speed
    Plastic modular belt for product feeding, width according to PP30
    Lateral guides above transport conveyor, manually adjustable 1-lane with rollers
    Servo-driven flatbelt 1 for bottom layer with slope for product feeding and alignment, swiveable
    Servo-driven flatbelt 2 for top layer with slope for product feeding and alignment, swiveable
    Outfeed of pillow packs to following systems by flatbelt conveyor (for manual pillow droping or emergency exit), driven
    Plastic slat conveyor system for tray supply feeding in front of the tray loader, 90° curved with a short straight infeed and stopper system, twin-chain with side guides
    Plastic slat conveyor system for tray transport infeed inside the system, 90° curved with stopper system, twin-chain with side guides
    Pulsed plastic slat conveyor belt for tray transport inside the system, straight with carrier plates and side guides
    Signal lamp - red light / green light
    Switch cabinet with hasp locking
    Switch cabinet located on top of the machine frame
    Switch cabinet with air-conditioning
    Operating elements located in the machine panel or door of the switch box
    Omron controls + touchpanel in the bagging machine
    Operating panel for manually input with Emergency -stop push-button
    Automatic Stand-By in case of missing products
    Frequency converter Hitachi
    Servocontroller Omron
    Electric execution according to CE-specification
    Operating language and labels in German language
    Operating manual in German language
    Spare parts catalogue in German language
    Grid cable tray, open design
    Closed squared cable tray (Brand Electrix Raceway)
    Closed round cable tray (Brand Jacob)
    Box with lockable switch for maintenance and distribution
    Switch cabinet with service interface FrontCom® with LAN and power socket
    Additional signal lamp
    Frequency converter SEW
    Frequency converter Allen Bradley
    Servocontroller Allen Bradley
    Voltage modulation, 3-phase
    Electric execution according to UL-specification
    Customer-specific special machine modifications
    Customer-specific operating language and labels
    Customer-specific operation manually

    Can the machine be cleaned wet?

    The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

    Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

    Change kits allow cleaning and preparation in addition to the production operation.

    How loud is a machine by GHD Hartmann?

    The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

    Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

    The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

    As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

    Which controls can GHD Hartmann Maschinenbau offer?

    In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

    Siemens or Allen Bradley are available as options.

    What compressed air quality is recommended for machine use in the food industry?

    According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

    Kissen 1
    Kissen 2
    Kissen 3

    KP 30

    Fully automatic machine for filling cartons or crates with pillow bulk packages. Customised design depending on the type of crate, package sizes and capacity. The machine is placed behind a Hartmann machine for cushion packaging.

    The pillow large packages are packed in prepared cartons or crates in pairs.  The prepared crates are produced from corrugated board or plastic and fed via a conveyor section.

    The clear and easily accessible design enables easy adjustment, cleaning and monitoring.

    Technical specifications
    Dimensions: Length: approx. 4150 mm, Width: min. approx. 2000 mm, Height: 2050mm, Working height: trays 590 mm/ packages 1050 mm
    Weight: approx. 750 kg
    Product dimensions: Pillow packages: Length: 280 - 400 (800) mm, Width: 350 - 600 mm, Height: 40 - 90 mm
    Capacity: up to 30 trays /min
    Speed: depending on feed speed
    Controller: Omron
    Operating panel: Switches and buttons (Touchscreen Pillow Pack)
    Control voltage: 24 V, DC
    Frequency controller: Hitachi
    Servo-controler: Yaskawa
    Pneumatic system: Festo
    Power supply: 230/400 Volts / 50 cycles
    Power consuption: approx. 4 kW
    Compressed air: min. 6,0 bar (ISO 8573-1)
    Operating side: left / right
    Protection class: IP 54
    Adjustment: manual