VBA 40

Automatic packaging machine - VBA 40

    Pictures
    VBA 40

    VBA 40 automatic packaging machine

    Zubehör

    Optimally combined with the FZ ascending conveyor and the DT rotating table

    HPD

    Optional: "HPD" foil printer for printing on plastic clip tape.

    VBA 40
    Zubehör
    HPD
    VBA40 Layout
    Standard specification
    
    Welded machine frame, lacquered in stainless steel design colour, standard
    Panels, doors and electrical cabinet or switchbox made from stainless steel
    Hasp locking for cover panels
    Protection hoods made of polycarbonate
    Footrests without dowel holes
    Drive with frequency converter
    Funnel adapter for buns, bread rolls or similar products
    Automatic bag magazine `VBA` for foil bags on a mandrel
    Automatic infeed and positioning of the next batch of bags
    Single bag lifting device
    Set of spreading fingers for bag opening
    Sensor `bag spanned open for filling at spreader plates`
    Closing aggregate for clip
    Single spool for closure rolls
    In line discharge conveyor
    Product outfeed with lateral guides
    Electric socket, (SchuKo) 240V, 16A (or customer-specific)
    Signal lamp - red / green
    Switch cabinet with hasp locking
    Switch cabinet with fan+filter system - standard-
    Comfort-operating panel, rotatable with support arm system
    Controls + touchpanel Omron
    Frequency converter Hitachi
    Electric execution according to CE-specification
    Operating language and labels in German language
    Operating manual in German language
    Spare parts catalogue in German language
    Options
    
    Welded machine frame, stainless steel, standard
    Protection hoods made of perforated stainless steel panels
    Automatic bag magazine `VBA` for straight U-shaped brackets and cropped U-shaped brackets
    Tamper proof sealing - Perforating and sealing the frill of the closed plastic bag with a heated comb - 1 row (only in combination with clip-closure or Kwik-Lok ® closure)
    HPD-Printing on the clip, 6-digit
    HPD-Printing on the clip, 9-digit
    HPD-Printing on the clip, 13-digit
    Preparation for retrofitting an HPD printer (without printer, printer assembly or commissioning)
    Additional signal lamp
    Switch cabinet with air-conditioning
    Frequency converter SEW
    Frequency converter Allen Bradley
    Voltage modulation, 3-phase
    Electric execution according to UL-specification
    Customer-specific special machine modifications
    Customer-specific operating language and labels
    Customer-specific operation manually
    Remote video URL

    Can the machine be cleaned wet?

    The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

    Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

    Change kits allow cleaning and preparation in addition to the production operation.

    What is the difference between packaging and sealing?

    Packaging means: positioning products automatically in a bag, extracting residual air from the bag, closing the bag close to the product inside the packaging machine.

    Closing means: The products are either introduced externally into the bag or manually inserted into the bag on the device.
    Some devices suck the residual air out of the bag, after which the bag automatically closes inside the device.

    Are brochures in other languages available?

    Further brochures in other languages ​​are available here. The technical state may not be updated!

    How can I determine the size of bags?

    Bag sizes depend on the products and the orientation of the products in the bag.

    In any case, the product tolerances must be considered. This is especially important when several products are packed side by side, one after the other or one above the other in a single package. A beautiful packaging fits as closely as possible to the product and supports the product. The sizes recommended by GHD Hartmann can be looked up in an Excel spreadsheet.

    How loud is a machine by GHD Hartmann?

    The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

    Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

    The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

    As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

    Which controls can GHD Hartmann Maschinenbau offer?

    In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

    Siemens or Allen Bradley are available as options.

    What compressed air quality is recommended for machine use in the food industry?

    According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

    Which bag closures can GHD Hartmann offer?

    Hartmann closing devices and Hartmann packaging machines have an integrated aggregate for the closure application. Depending on the machine type and series, the closing system can be supplied for the application of a certain type of bag closure. Later conversions are partly possible.

    Clip closure: The closure used very often in Europe. Cost effective with the possibility of printing on the closure. Good to use for PE bags, PP bags and paper bags.

    Clip Closure Hartmann Bag packaging

     

    Kwik-Lok ®; Schutte Clipps ® G or corresponding closures: Widespread in North America and Asia. No metal components in the closure, but difficult to detect or undetectable. Unsuitable for paper bags. A printing of the closure is possible.

    Kwik-Lok Schutte Clipps G

     

    Tape - Closure: In the United Kingdom, in English-speaking countries and occasionally in Africa, the tape closure is applied. Hartmann offers this type of closure in packaging machines and specially designed sealing devices. A printing of the tape closure is possible.

    Tape closure Hartmann

     

    Sealing: The sealing of bags with a sealing system is available for various types of machines. For closing, the filled bags can be sealed, or the frill can be sealed in addition to the conventional closure. The packaging material and its welding properties must be observed.

    In the case of pillow packs, the packaging film is sealed on the longitudinal and transverse side and, optionally, as a division in the longitudinal direction. Depending on the machine type, the protruding film is cut off during sealing.

    bag_sealing rouche_frill_sealing Hartmann

     

    Tamper proof / Quality closure: In addition to the clip closure or Kwik-Lok ® / Schutte Clipps ® G closure, a tamper proof application system can optionally be installed within the GHD Hartmann machine. This lock is either one or two rows and can be activated. It increases security against manipulation from outside during sales.

    tamper proof qualitysealing Hartmann

     

    Warp Close: With the Wrap Close, paper but also plastic bags can be closed. The bag is automatically wrapped on the opening side and secured and closed with a label.

    WarpClose

     

    Twist - Closure: This closure is known in South America and in English-speaking countries. GHD Hartmann cannot offer integration within the packaging machines. This closure is attached with a separate device provided by the customer after the products have been packed in the bag. For technical reasons, it is not possible to remove air from the bags when they are closed.

    Twister Drahtverschluß

     

    Does GHD Hartmann supply its own printer devices?

    GHD Hartmann supplies HPD printers with a choice of between 6 and a maximum of 13 positions for printing clip tape. A 6-digit HPD printer can be offered for closures such as Kwik-Lok® or Schutte Clipps®.

    Clip

     

     

    GHD hartmann HPD-Drucker

    Which bag closures can be used with packaging machines or sealing devices from GHD Hartmann?

    Hartmann machines process a large number of different closures. The capping system can be supplied by machine type and series for a specific type of bag closure.

    Kekse
    Schüttgut

    VBA 40

    This machine is particularly suitable for packaging and closing bulk goods, such as rolls and pastries, in prefabricated bags. Optimal and almost continuous packaging is achieved by combining a solid bag spreading mechanism with a bag magazine for holding up to six prefabricated stacks of bags.

    The bag magazine enables the shortest set-up times for changing a stack of bags. The packages closed with the proven HARTMANN closing device, which is characterised by its reliability and long service life.

    This packaging machine can be combined with an automatic counting or weighing machine or loaded manually.

    Technical specifications
    
    Dimensions: Length: approx. 2470 mm, Width: approx. 2500 mm, Heigth: approx. 1205 mm, Loading height: approx. 980 mm
    Weight: 700 kg
    Product dimensions: Length: 60 - 300 mm, Width: up to 260 mm, Height: 20 - 150 mm
    Capacity: Plastic bags: up to 3000 Packages /h Paperbags up to 2400 packages /h
    Speed: adjustable
    Controller: Omron
    Operating panel: Touchscreen
    Control voltage: 24 V, DC
    Frequency controller: Hitachi
    Pneumatic system: Festo
    Power supply: 230/400 Volts / 50 cycles
    Power consuption: 3,5 kW
    Compressed air: min. 6,0 bar (ISO 8573-1)
    Packing material: pre-manufactured plastic bags, or paper bags (paper with clip closure only)
    Operating side: left / right
    Protection class: IP 54
    Adjustment: manual