Scan 2

Scanner with integrated checkweigher - Scan 2


    The Scan 2 is an X-ray scanner type SCW 3000-C-C with integrated checkweigher HC of the manufacturer WIPOTEC-OCS GmbH, which is used for the application after primary packaging in a circular knife sheath and portioning machine.

    Scan 1 offen

    Scanner Scan 2, open.


    Outflow side of the checkweigher.

    Scan 1 offen
    SCW 3000
    Standard specification
    Welded machine frame - heavy duty, stainless steel , standard
    Welded machine frame, stainless steel, height adjustable 850 - 950 mm
    Hasp locking for cover panels
    Footrests without dowel holes
    Conveyor system with servo driven speed
    Smooth transport belt
    Compressed air service unit and valve installed in a separate housing
    Stainless steel switch cabinet
    Protective covers made of stainless steel panels
    Radiation protection hood
    Radiation protection hood for density scanner system
    X-ray camera: Function principle Tdi; 2048 x 128 Pixel
    Power X-ray tube up to 600 W; 60 KV; 10 mA stepless adjustable
    High performance industrial X-ray unit with metal-ceramic X-ray tube
    X-ray tube cooling with heat exchanger system air/ water and internal water circulation
    High precision weighing by use of electro-magnetic force restoration (EMFR)
    Friction free current connection to the weighing cell
    System prepared for calibration procedure module B, MID Directive 2004/22/EC
    Reject unit with lockable collection trough - installed below the transport level
    Customer-specific electric equipment: System designed in IP65 for wet cleaning
    Signal lamp - yellow light (X-ray in operation), self-proofing
    Signal lamp - red / green
    cable identification marking
    Switch cabinet with hasp locking
    Integrated emergency functions by hardware switches
    Controls + touchpanel OCS
    Control system for all real-time operations
    High performance digital image processing
    15` touchscreen installed into a swiveable stainless steel housing
    Switchable visualisation standard/ oversized letters
    Menue-guided operation with plausibility check. Display of relevant actual data and settings
    Malfunction message in plain text
    Wide display of the production figures
    Memory for up to product parameters (optional extendible)
    Alarm signal for detection of a serie with equal failures
    Fine-tuning calibrating of the circular slicer with use of the sliding arithmetic average; transmission of the average amplitude and the arithmetic average
    software module `clip detection` and `position verification`
    software module `filling status` and `package verification`
    Potential-free contacts for circuit signaling with local components
    Additional emergency stop circuit
    Ethernet-connection for remote maintenance and for line related statistic data
    Electric execution according to CE-specification
    2 sets of standard inspection boards stainless steel
    2 sets of standard inspection boards (customer choice)
    Operating language and labels in German language
    Operating manual in German language
    Spare parts catalogue in German language
    X-ray tube cooling with heat exchanger system water/ water and internal water circulation
    System prepared for confirmation (MP) of the possibility for a calibration procedure module B, MID Directive 2004/22/EC
    MID - Calibration with original products
    Outfeed conveyor equipped with a pusher for rejects , #1
    Outfeed conveyor equipped with a pusher for rejects , #2
    Sensor for filling level within the collection box incl. counter and signal
    Sensoring of the product flow (PSK), Checking infeed, rejects and outfeed to avoid foreign packages incl. fast stop function
    Sensor for reverse flow within the infeed of the collection box incl. signal
    Additional signal lamp
    Picture data storage as jpg-formate
    Comscale4 software package `Basic` ®- connection of up to 5 OCS systems. Local MS-SQL-data server required
    Software module `Report designer`: Supply of sample forms for statistics made within intervals, time frequence, spot checks or general purpose
    Data transfer to internal FTP-server for doczumentation purpose of all production figures
    Licence for the line with functions: Connection X-ray with the central Comsale®-module. Automatic safety storage of data for evaluations and analyses
    Product examination by use of texture inspection for wholes and stacking faults
    software module `foreign objects detection`
    Electric execution according to UL-specification
    Customer-specific special machine modifications
    Customer-specific operating language and labels
    Customer-specific operation manually

    Can the machine be cleaned wet?

    The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

    Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

    Change kits allow cleaning and preparation in addition to the production operation.

    Are brochures in other languages available?

    Further brochures in other languages ​​are available here. The technical state may not be updated!

    What compressed air quality is recommended for machine use in the food industry?

    According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

    What should be considered when using a density scanner?

    When using X-ray inspection systems, user-specific laws and regulations must be observed by the user. To operate the plant within the EU, the operator of the facility must be trained as a radiation protection officer. The radiation protection approval (TÜV approval) should take place during commissioning.

    A radiation protection inspection can only be commissioned by the operator of the facility. A decrease can be accompanied by WIPOTEC-OCS GmbH or GHD Hartmann.


    Scan 2

    Industrial X - ray system based on the TDI principle (Time Delay Integration) for packaged breads with integration into the Hartmann cutting system. Body in stainless steel with solid tube frame for better absorption of spurious vibrations. Depending on the equipment different combinable control and reject systems are available. Machine operation without active X-ray radiation is possible via customer binary input.

    In order to be able to guarantee the assured functionality and the detection accuracy of the X-ray scanner, product and packaging-specific properties must be clarified and specified in detail before the order is placed. Product and packaging-specific changes after commissioning of the X-ray scanner must also be specified on a customer-specific basis.

    Technical specifications
    Dimensions: Length: approx. 2500 mm, Width: approx. 850 mm, Height: 2100mm
    Product dimensions: Customer specific - Length: 40 - 100 mm, Width: 160 - 200 mm, Height: 90 - 130 mm
    Capacity: approx. 65 bags/min
    Speed: adjustable
    Controller: OCS
    Operating panel: Touchscreen
    Power supply: 230/400 Volts / 50 cycles
    Power consuption: approx. 3 kW
    Operating side: left / right
    Protection class: IP 65
    Adjustment: manual