Scan 1

Density scanner - Scan 1

PDF Brochure

Memorize machine

Pictures

The Scan 1 thickness scanner is a device manufactured by WIPOTEC-OCS GmbH, which is specified for use in a circular blade slicing and portioning system.

Scan 1 thickness scanner for determining the thickness of baguettes.

Scan 1 thickness scanner, open.

Foreign object detection: In addition to the specific weight distribution in the bread loaf, the scanner also reliably detects potential foreign objects to protect the machine.

Transparent manufacturing process: the recorded values enable determination and analysis of the smallest deviations in the manufacturing process.

Drawings

Standards

Standard specification


Welded machine frame, stainless steel, standard
Welded machine frame, stainless steel, height adjustable 1.000 -1.100 mm
Hasp locking for cover panels
Footrests without dowel holes
Conveyor system with servo driven speed
Transport device equipped with function `forward run` and `reverse run`
Smooth transport belt
Stainless steel switch cabinet
Protective covers made of stainless steel panels
Radiation protection covers below the transport belts at the infeed side and outfeed side
Heavy duty infeed hood and outfeed hood
Infeed sensor holder inside the system
X-ray scanner for measuring dimensions and density of the products
X-ray camera: Function principle Tdi; 2048 x 128 Pixel
Power X-ray tube up to 600 W; 60 KV; 10 mA stepless adjustable
High performance industrial X-ray unit with metal-ceramic X-ray tube
X-ray tube cooling with heat exchanger system air/ water and internal water circulation
length measuring by light barrier
Customer-specific electric equipment: System designed in IP65 for wet cleaning
Signal lamp - yellow light (X-ray in operation), self-proofing
Working compartment openings with sensoring according to safety circuit PL e (performance level 4)
cable identification marking
Switch cabinet with hasp locking
Integrated emergency functions by hardware switches
Controls + touchpanel OCS
Control system for all real-time operations
High performance digital image processing
15` touchscreen installed into a swiveable stainless steel housing
Switchable visualisation standard/ oversized letters
Menue-guided operation with plausibility check. Display of relevant actual data and settings
Malfunction message in plain text
Wide display of the production figures
Picture data storage as jpg-formate
Data transfer to internal FTP-server for doczumentation purpose of all production figures
software module `foreign objects detection`
Potential-free contacts for circuit signaling with local components
Ethernet-connection for remote maintenance and for line related statistic data
Signal adaption for the connection to the GHD Hartmann circular disc slicer
Electric execution according to CE-specification
Stainless steel dummy plugs and bolting
Operating language and labels in German language
Operating manual in German language
Spare parts catalogue in German language
Standard inspection boards with certificate: 2,5 mm stainless steel

Optionen

Options


Radiation protection hood for density scanner system
X-ray tube cooling with heat exchanger system water/ water and internal water circulation
Additional signal lamp
Comscale4 software package `Basic` ®- connection of up to 5 OCS systems. Local MS-SQL-data server required
Software module `Report designer`: Supply of sample forms for statistics made within intervals, time frequence, spot checks or general purpose
Licence for the line with functions: Connection X-ray with the central Comsale®-module. Automatic safety storage of data for evaluations and analyses
Electric execution according to UL-specification
Customer-specific special machine modifications
Customer-specific operating language and labels
Customer-specific operation manually

FAQ

Can the machine be cleaned wet?

The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

Change kits allow cleaning and preparation in addition to the production operation.

What compressed air quality is recommended for machine use in the food industry?

According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

What should be considered when using a density scanner?

When using X-ray inspection systems, user-specific laws and regulations must be observed by the user. To operate the plant within the EU, the operator of the facility must be trained as a radiation protection officer. The radiation protection approval (TÜV approval) should take place during commissioning.

A radiation protection inspection can only be commissioned by the operator of the facility. A decrease can be accompanied by WIPOTEC-OCS GmbH or GHD Hartmann.

Scan 1

Industrial X-ray system in accordance with the TDI principle (Time Delay Integration) for unpackaged bread loaves for integration into the Hartmann slicing machine. Stainless steel body with solid tubular frame for better absorption of interfering vibrations.

Machine operation without active X-rays is possible via the customer's binary input. The evaluation software determines the local density profile within the bread loaf and transmits the relative slice weight in selectable steps of 0.1 mm of the loaf’s length beginning with the scanner's edge trigger position.

Technical specifications


Dimensions:	Length: approx. 720 mm, Width: approx. 850 mm, Height: 2100mm
Weight:	approx. 450 kg
Product dimensions:	Scanning width 320 mm, Throughfeed height: 180 mm
Capacity:	Speed max. approx. 0,5 m/min
Speed:	adjustable
Controller:	OCS
Operating panel:	Touchscreen
Power supply:	230/400 Volts / 50 cycles
Power consuption:	approx. 3 kW
Operating side:	left / right
Protection class:	IP 65
Adjustment:	manual