Bagel straighten up and grouping system - BGA


    BGA device for grouping bagels upright.

    BGA Details

    Grouped and aligned bagels. It is possible to package groups of 3, 4, 5 or 6 bagels.

    BGA Auslaufrutsche

    Customised discharge chute for product alignment and control.

    BGA Zulauf

    Depending on the capacities, optionally with single or double input and distribution system.

    BGA Details

    Automated monitoring of product flow and selected grouping.

    BGA Details
    BGA Auslaufrutsche
    BGA Zulauf
    BGA Details
    BGA Hartmann
    Standard specification
    Welded machine frame, stainless steel, overall width transport system 1200 mm
    Panels, doors and electrical cabinet or switchbox made from stainless steel
    Hasp locking for cover panels
    Protection hoods made of polycarbonate
    Security light barrier at the infeed area for intervention protection
    Footrests without dowel holes
    Conveyor system with adjustable speed
    Plastic modular belt for product feeding, 1 lane, swiveling
    Lateral guides above transport conveyor, manually adjustable 1-lane
    Driven swinging arm divider, 1 lane
    Stopping units for products at the infeed, driven, 6-lanes
    Slide unit with turning up device, 6-lanes, alignment of the products to the bag opening
    Stopping units for products at the outfeed top side, driven, 6-lanes
    Stopping units for products at the outfeed bottom side, driven, 6-lanes
    Outfeed equipped with chain conveyor with pusher bars, base plate made from structured stainless steel.
    Signal lamp - red light / green light
    Signal lamp - white light
    Signal horn
    Switch cabinet with hasp locking
    Switch cabinet with fan+filter system - standard-
    Omron controls + touchpanel in the bagging machine
    Control unit integrated in the bagging machine
    Automatic Stand-By control system for behind located machines in case of missing products
    Frequency converter Hitachi
    Servocontroller Omron (for swinging arm, line divider 1-spurig)
    Electric execution according to CE-specification
    Operating language and labels in German language
    Operating manual in German language
    Spare parts catalogue in German language
    Additional signal lamp
    Switch cabinet with air-conditioning
    Frequency converter Allen Bradley
    Voltage modulation, 3-phase
    Electric execution according to UL-specification
    Customer-specific special machine modifications
    Customer-specific operating language and labels
    Customer-specific operation manually
    Remote video URL
    Remote video URL

    Can the machine be cleaned wet?

    The machines are designed according to protection class IP54. Wet cleaning of the machines inside the cutting and packaging room is not recommended as moisture and bread crumbs directly cause the formation of mold spores.

    Wet cleaning should therefore only take place outside the cutting and packaging room: components of the machine, such as guide plates, can be dismantled and cleaned at an external washing area. After drying and disinfection, the hygienically flawless dry components can be inserted into the device and reused.

    Change kits allow cleaning and preparation in addition to the production operation.

    How loud is a machine by GHD Hartmann?

    The noise emission initially depends on the type of machine. Packaging machines, cutters or systems for grouping are fundamentally different due to the different functions.

    Another factor is the nature of the products, which can behave differently during processing and transportation. A machine may be very quiet at idle, but produces varying amounts of noise during processing, depending on the products.

    The type of cover also has a great influence on the noise emission: Polycarbonate viewing covers significantly reduce the noise level, while perforated grids can not significantly reduce noise emissions.

    As a rule, the maximum noise emission of the machines is not more than 78 dB (A).

    Which controls can GHD Hartmann Maschinenbau offer?

    In addition to contactor controls for simple devices, GHD Hartmann Maschinenbau offers systems from the manufacturer Omron as a standard controller for more complex tasks.

    Siemens or Allen Bradley are available as options.

    What compressed air quality is recommended for machine use in the food industry?

    According to ISO 8573-1 with reference to VDMA standard sheet 15390-2, we specify a compressed air quality that we recommend when using the machines and devices.

    Bagel Tüte


    Modular system for the automatic distribution of bagel products from one or more infeed lanes to a higher number of transfer lanes in order to group, set up and align them before they are fed into the packaging.

    The device allows easy selection of different recipes and grouping formats and has a design that guarantees easy access to the inside of the device for cleaning and maintenance tasks.

    Technical specifications
    Dimensions: Length: approx. 6200 mm, Width: approx. 1200 mm, Infeed height approx. 1220 mm, Output height approx. 1000 mm
    Product dimensions: Diameter: min. 4 inch (92 mm), max. 5 inch (130 mm), Height min. 20 mm, max. ca. 35 mm
    Capacity: ca. 15000 bagel/ h (product specific)
    Speed: adjustable
    Controller: Omron
    Operating panel: Switches and buttons
    Control voltage: 24 V, DC
    Frequency controller: Hitachi
    Servo-controler: Yaskawa
    Pneumatic system: Festo
    Power supply: 400 Volts / 50 cycles
    Power consuption: approx. 2 kW
    Compressed air: min. 6,0 bar (ISO 8573-1)
    Operating side: left / right
    Protection class: IP 54
    Adjustment: automatic